Manual palletizing, wrapping and pallet transport slowed the end of line as volumes grew: an integrated system of robotic cells, automatic wrapping and logistics robots now moves pallets from line to storage.
The challenge
- Operators palletized, wrapped and moved goods across the warehouse by hand.
- Human error caused delays and inconsistencies in the end-of-line process.
- Physically demanding work created safety risks for the team.
- Manual processes were time-consuming and hard to scale as volumes grew.
- Client
- Major food producer founded in 1990, active in Romania and international markets
- Industry
- Food production – packaging and end of line
- Country
- Romania
- Solution
- Robotic palletizing cells, automated wrapping and autonomous logistics robots
- Scope
- End-of-line operations and transport to storage
The solution
- Automated pallet dispensers deliver empty pallets directly to the robotic palletizing cells.
- Robotic cells palletize products continuously, without disrupting existing packaging lines.
- Each finished pallet goes to an automated stretch-wrapping station for consistent packaging.
- An automated lift lowers the pallet to ground level, where autonomous logistics robots take it to the designated storage area.
Before and after
| Before | With the integrated robotic system | |
|---|---|---|
| Palletizing | Manual, prone to errors | Robotic cells, continuous flow |
| Wrapping | Manual, variable quality | Automated, consistent packaging |
| Pallet transport | Moved by operators | Autonomous logistics robots to storage |
| Team | Repetitive, physically demanding tasks | Reassigned to safer, strategic roles |
Do you have a similar challenge?
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Frequently asked questions
Can palletizing be automated without stopping existing lines?
Yes. In this project the system was integrated without disrupting the client's existing packaging operations.
Can pallet transport to the warehouse be automated too?
Yes. After wrapping, a lift lowers each pallet and autonomous logistics robots take it to the designated storage area.
What is included?
Delivery, installation and configuration on site, team training and technical support.
How do I find out the price?
The price depends on the configuration and on your application. Send us a request and we will send you an offer.
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25% higher productivity with automated end-of-line palletizing at a major food producer