Critical welds in agricultural machinery assemblies depended on manual work with uneven quality and output: an Estun robotic welding cell with two horizontal positioners now produces consistent welds and tripled productivity.
The challenge
- Manual welding limited productivity and made output hard to plan.
- Weld quality varied from one part to the next, raising the risk of defects and rework.
- Critical components in agricultural machinery assemblies require a high level of welding expertise and consistency.
- Client
- Specialized producer of metal structures for agricultural machinery
- Industry
- Metalworking – agricultural machinery
- Solution
- Estun robotic welding with two horizontal positioners
- Scope
- Welding of metal structures for agricultural machinery
The solution
- Robot Industries implemented Estun robotic welding technology at the client's facility.
- Two horizontal positioners present the parts to the robot in the right welding position.
- The robot welds with precise control and repeatability on every part.
- Consistent weld quality keeps the production process stable from batch to batch.
Before and after
| Before | With robotic welding | |
|---|---|---|
| Productivity | Limited by manual welding | Tripled within the same timeframe |
| Weld quality | Variations inherent in manual work | Consistent, stronger and more reliable joints |
| Defects and rework | Higher risk | Reduced |
| Market position | Standard supplier | Preferred supplier, new contracts |
Do you have a similar challenge?
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Frequently asked questions
What equipment was used in this project?
Estun robotic welding technology equipped with two horizontal positioners, which present the parts in the correct welding position.
What changed after automation?
Productivity tripled, weld quality became consistent, defects and rework decreased, and the company won new contracts as a preferred supplier.
What is included?
Delivery, installation and configuration on site, team training and technical support.
How do I find out the price?
The price depends on the configuration and on your application. Send us a request and we will send you an offer.
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Produttività di saldatura triplicata per un produttore di strutture agricole