An operator picked every component from the conveyor by hand, cycle after cycle: a JAKA Zu5 cobot now loads the processing machine automatically and keeps the production flow steady.
The challenge
- An operator picked each component from the conveyor and placed it in the machine, every cycle.
- The movement was repetitive and physically demanding over the whole shift.
- Fatigue could affect pace and consistency, and manual handling lengthened the cycle time.
- Client
- Global manufacturer of electronic components and modules, focused on inductive technologies
- Industry
- Automotive and industrial electronics
- Country
- Romania
- Solution
- JAKA Zu5 collaborative robot with gripper, sensors and pedestal
- Scope
- Loading a processing machine from a conveyor
The solution
- A JAKA Zu5 cobot was integrated into a complete pick-and-place station.
- A dedicated gripper picks components securely from the conveyor and places them in the machine.
- Presence sensors at the conveyor signal when a new part reaches the pick-up position.
- A dedicated pedestal sets the right height and position to reach both conveyor and machine.
- The robot performs the loading automatically, with minimal operator intervention.
Before and after
| Before | With the JAKA Zu5 cobot | |
|---|---|---|
| Loading | Manual, every cycle | Automatic, from conveyor to machine |
| Cycle time | Longer due to manual handling | Required cycle time reached |
| Operator workload | Repetitive, physically demanding | Reduced, minimal intervention |
| Capacity reserve | None | Robot at about 50%, room to grow |
Do you have a similar challenge?
Tell us which part you move, from where to where and at what cycle time. A Robot Industries specialist will recommend the right setup and send you an offer.
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Frequently asked questions
Can the station run faster if production grows?
Yes. The cobot currently reaches the required cycle time at around 50% of its capacity, so there is reserve for higher throughput.
How does the robot know a part is ready?
Presence sensors at the conveyor detect when a component reaches the pick-up position and trigger the robot.
What is included?
Delivery, installation and configuration on site, team training and technical support.
How do I find out the price?
The price depends on the configuration and on your application. Send us a request and we will send you an offer.
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Required cycle time at 50% robot capacity at an electronic components maker